NISE105-CNC Gateway

Industrial Internet of Machines Gateway
  • Main Feature
  • Plug-and-play CNC gateway to integrate controllers to the industrial internet of machines
  • Support one-click connection to mainstream CNC controllers such as Fanuc, Mitsubishi, Heindenhain, Siemens
  • Collect important machine information including position, coordinate offsets, alarm etc.
  • Connecting max. 10 CNC controllers via TCP/IP.
  • Connect to on-demand combination of controllers with one CNC gateway
  • Transfer data to iAT2000 SCADA or MySQL/SQLite database
  • Provide dashboard interface to monitor machine status
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Controller Connectivity A universal gateway to connect major of CNC controllers Fanuc: 0i-B/0i-C/0i-D/16i/18i/ 21i/31i/32i Mitsubishi: M70/M700/M80/M800 HEINDENHAIN: iTNC530 Siemens: 828D/840D
CNC Data Collection NC file
- Support NC file transfer to and from CNC controller
- Verify the part under production matches MES
- Record the production history of every machine
Controller status
- Allow plant manager to have full awareness of all machine status
- Record the complete status of all time for analysis
Uptime analysis
- Display uptime and graphical result to improve plant efficiency
Alarm & history
- Trace alarm history of each machine for review and optimization
Servo spindle load
- Monitor the reasonable working load to avoid excess temperature on machines, and elongate machine lifespan
Maintenance management
- Couple with CNC controller’s self-detection function to predict maintenance schedule and prevent unexpected downtime
Tool life management
- Manage tool life to foresee the timing of tool replacement
- Reduce number of defect parts cause by tool failure
Internal SQL Interface Data management
- Collected data is stored in CNC Gateway as a buffer database in SQL format
- The buffer database is available for SCADA, main Database, and other applications to retrieve
Cloud Service Cloud service compatible with an additional IoT gateway
Communication Protocols CNC protocol SQL form database
System Configuration Intel Atom® E3826 dual-core 1.46GHz 4GB DDR3L system memory 128GB SATA3 SSD storage Windows 7 Pro 64-bit iAT2000 CNC Gateway software package
- CNC protocol interface
- CNC data SQL interface
I/O Interface 1 x External CFast socket 1 x SIM card holder 2 x Intel® I210-IT GbE LAN ports 2 x USB 2.0 (500mA per each), 1 x USB 3.0 (900mA) 4 x DB9 for COM1 ~ COM4 1 x 2-pin DC input, support + 9 to 30VDC input 1 x HDMI & 1 x DVI-I DisplayPort 2 x Antenna holes for optional Wi-Fi/3.5G antenna 1 x Optional mini-PCIe Wi-Fi/3.5G for wireless connectivity
Certification CE FCC Class A
Power & Dimension Power input: +9VDC to 30VDC, Max. 30W power consumption Dimension: 206 x 131 x 60
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